1. Superior Quality
2. High Capacity
3. Global After-Sales Support (300 Engineers)
4. Over 30 Years of Manufacturing Experience
5. Fully Self-Manufactured Mechanical Parts for Enhanced Quality Control
This production line is designed for the manufacturing of pipes used in water supply and radiant floor heating systems, commonly applied in residential buildings, shopping malls, hospitals, stadiums, and rural areas.
The Jwell self-manufactured production line incorporates advanced European technology, featuring a unique structure, superior configuration, high automation, and easy operation. The extruder screw is of the BM high-efficiency type, ensuring high output, excellent plasticization, and exceptional stability and reliability.
The PP-R, PE-RT, PE-X, and PA cool & hot water plastic pipe extrusion line offers several advanced features:
Advanced Siemens PLC Control System: This fully integrates the production line, enabling closed-loop control, seamless data analysis, energy consumption tracking, remote diagnostics, quick after-sales support, and maintenance reminders. Additionally, it uses weight control technology to maintain a narrow tolerance range for wall thickness, optimizing raw material usage.
High-Performance Screw and Barrel: The helical grooved feed barrel and BM barrier mixing screw with a 38L/D ratio ensure high output and superior pipe quality. The carbide-coated screw and bimetallic barrel offer long-lasting, efficient operation.
Energy Efficiency: The high-torque precision gearbox and AC variable frequency or permanent magnet servo motor ensure low energy consumption and sustained high output.
Optimized Mold and Calibrator: High-speed molds and multi-disc or wet calibrators guarantee excellent pipe quality during rapid production.
Frequency Conversion Vacuum Control: This unique device eliminates noise while providing energy savings and precise diameter control.
Servo Motor Traction Device: The servo motor in the traction unit offers a wide range of operation and precise synchronization. It features a digital communication interface with the extruder and is equipped with a stable, high-performance cutting knife for small-diameter pipes, as well as a chip-free double-blade cutter for larger diameters.
Co-Extrusion Capability: The production line can also support two-layer and multi-layer co-extrusion by modifying certain components.
Efficient Output: The BM high-efficiency screw ensures fast output with excellent plasticization, while precise control of wall thickness minimizes raw material waste.
Specialized Mold Design: The tubular extrusion mold, combined with a high-speed water film sizing sleeve, ensures consistent pipe quality.
High-Speed Operation: The servo-controlled high-speed double-belt haul-off unit, along with a chipless cutter and winder, supports rapid production speeds.
Dual Pipe Extrusion: The option for dual pipe extrusion lines boosts output while requiring less factory space.
Type | Pipe Specification (mm) | Extruder | Max Output (kg/h) | Total Power (kW) |
JWS-PPR-63 (single) | Ø20-Ø63 | JWS60x40 | 100–120 | 110 |
JWS-PPR-63 (double) | Ø20-Ø63 | JWS60x40 | 200–350 | 150 |
JWS-PERT-32 (low speed) | Ø16-Ø32 | JWS60x40 | 100–180 | 110 |
JWS-PERT-32 (high speed) | Ø16-Ø32 | JWS60x40 | 150–250 | 140 |
JWS-PERT-32 (double) | Ø16-Ø32 | JWS60x40 | 200–300 | 140 |
JWS-PE/PERT-63 (double) | Ø20-Ø63 | JWS60x40 | 300–400 | 140 |
This line is ideal for producing pipes used in various applications, including:
Drinking Water Delivery: Suitable for both cold and hot water transport systems.
Floor Heating: Ideal for radiant floor heating in residential, commercial, and industrial settings.
Central Heating Systems: Used in both residential and industrial heating applications.
Special Applications: Including underwater networks, electrochemical corrosion protection, and chemical liquid and gas transportation systems.
Contact With Us:
E-mail: infqq@jwell.cn
Have a Questions? Call Us:
Add:
Shanghai:No. 111, Chunyi Road, Huangdu Industrial Zone, Jiading District, Shanghai
Please feel free to get in touch with us for any of your queries.